GYKM Automatic Flexo Folder Gluer Inline

GYKM Automatic Flexo folder gluer inline

General Layout Drawing : (Total length 24 m)

 

Details Configuration and Specifications:

Printing Section（description）   Lead edge feeding unit  Printing unit   Slotting unit   Rotary Die cutting unit   Oil supply   Main technical parameters   Main parts list   Material use  Folding gluing part   Folding gluing main technical parameters   Function     Automatic strapping conveyor table

Catalog:

 

 Printing part（description）

 Lead edge feeder unit

  

 

1, Machine clutch

1) The electric control platform is accompanied by an alarm bell, and the alarm is continuously sounded during the movement.  for ensure the safety of operators.

2) The transmission shaft is equipped with a safety clutch to avoid malfunction and damage the machine (when the machine platform is not locked, the main engine cannot start operation).

3) With pneumatic interlocking device.

4) With main motor start protection device.

 

2.  Adsorption lead edge feeding system

1) The lead edge feed mechanism can minimize the jamming in the paper feeding process at the greatest extent.

2) The suction blower assists the feeding of paper.  to ensure that the curved paperboard is smoothly fed in. The air volume can be adjusted according to the size of the paperboard, and the vacuum suction force of the paperboard can be ensured to the utmost so as to make the paper feeding more accurate.

3) The front dam-board and the rear dam-board adopt manual adjustment gaps, and the left and right side dam-board of the paper feed are electrically adjust gaps.

4) The feed wheel is made of polyurethane material, which has high friction and long service life. Feeding rubber wheel open joint structure, easy to change.

5) Suitable for three, five, seven layers of corrugated cardboard, including E-flute corrugated cardboard

6) Paper counter, setting, display the production quantity.

 

3, Dust extraction device

1. Equipped with a dust extraction mechanism (dust extraction brush and vacuum suction fan) to effectively remove paperboard surface impurities and improve, to improve printing quality.

 

4, Paper feeding roller

1) The outer diameter is Ф154.3mm.

2) Seamless steel pipe, wrapped with wear-resistant rubber, and after balance correction process..

3) Under roller with chrome plating.

4) Paper feeding roller up and down electrical adjustment range 0-12mm.

 

5, Operation control switch (PLC computer control)

1. The control panel is equipped with a 10-inch touch screen, which can control the Lead edge feeding unit, printing unit, slotting unit, die cutting unit, and is easy to operate.

 

6, Automatic zero device

1) The lead edge feeding unit, printing unit, slotting unit, and die cutting unit are automatically zeroed electrically.

2) Normally, automatic zeroing device is used for the carton. After test print second cardboard, it can be adjusted to the correct position to reduce paperboard waste.

 

 Printing unit

 

 

1, Printing roller

1) The outer diameter: Ф397 mm (including the plate diameter Ф405mm).

2), Material: steel plate, surface grinding, hard chrome plating.

3), After dynamic balance correction process, smooth operation.

4) Ratchet fixed scroll shaft.

5), full-version plate groove, Use for thickness 9mm hanging plate.

6), loading and unloading printing plate, electric control positive and negative by pedal switch .

 

2, Printing pressure roller

1) The outer diameter: Ф154.3mm.

2), Steel pipe surface after grinding and hard chrome plating.

3) After dynamic balance correction, smooth operation.

4) Printing press roller up and down electrical adjustment range: 0-12mm.

5) Feeding roller up and down electrical adjustment range: 0-12mm.

 

3, ceramic anilox roller

1) The outer diameter: Ф212 mm. Suggested DPI combination: 250+300+300+350 DPI.

2) Ceramic roll surface adopt high technology laser engraving treatment which is hard and smooth.

3) The anilox are the same and the ink is uniform.

4) Prolong the life of printing plate and rubber roller.

5) Adjustment of the anilox roller gap dial by manually.

 

4, rubber roller

1) The outer diameter: Ф200mm.

2) The surface of steel pipe is wrapped with wear-resistant rubber.

3) High special grinding in the rubber roller, ink transfer wonderful effect.

 

5, Feeding up/down roller

1) Upper roller: Out diameter: 99mm, seamless steel tube with 2 feed wheel.

2) Down roller: Out diameter:154.3 mm, seamless steel pipe, surface grinding, hard chrome plating.

3) Adjust the paper feed roller gap dial electrical adjustment. adjust range of 0-12mm.

 

6, Phase adjustment mechanism

1) Planetary gear construction.

2) horizontal position, manually adjust the distance. Total: 20mm.

3) The printing roller adopts frequency converter to adjust the phase, return to zero and adjust the printing speed, and the adjustment accuracy is high.

 

7, Ink circulation

1. Pneumatic diaphragm pump, ink supply stable, easy to operation and maintenance.

2) Ink filter, filter impurities.

 

8, Printing phase fixture

1. Pneumatic brake mechanism.

2) When the machine operate or adjusts the phase, the brake mechanism restricts the rotation of the machine and maintains the fixed position of the original gear position.

Slotting Unit:

1. With self-locking function,  The pr-creasing quick adjustment mechanism ensures the long-term accuracy between the disc and the shaft, and slows the breakage of the paper when pressing the line.

2. The creasing line wheel adopts the latest design of pr-creasing type,  to protect the cardboard flatness.

3. It is equipped with PLC programmable control to synchronize the axial movement of the left and right synchronous transport, so that the upper and lower creasing wheel, upper and lower slotting knife, synchronous adjustment,  adjust the box height by electrical, and with memory storage function.

4. Planetary gear-type phase adjustment mechanism with digital display function for electric adjustment of slotted phase and slotted box height.

5. Adopt high-quality alloy steel slotting knife, tooth blade width: 7mm.

6. With the lubricating and wear-resistant guide block, to ensure the correct displacement of the pinch roller and the slotted knife wheel and increase the durability.

7. Slotting unit control panel operation section is equipped with paper feed opening/closing and host electric button, with Multi point adjustment operation function.

Operation control

1) Installed the touch screen, automatically detect and adjust through the PLC and rotary encoder, and call up the storage menu. The automatic alignment is fast and efficient.

2) Use electric control switch to adjust the axial, longitudinal and box height dimensions of each knife holder.

3) Use the quick clearance fine-tuning self-locking device for the paper gap.

4) Equipped with emergency stop device to ensure safety.

 

Slotting phase/box height adjustment:

1) The slotting phase is 360° positive and negative adjustment, fast, high precision.

2) The phase zeroing device ensures the consistency of the slotting position.

3) The adjustment of the box height adopts the electric adjustment of the internal tooth structure to prevent the gear oil contaminating the cardboard.

4) Adjust the knife by computer automatically and correction automatically.

Creasing roller

1) High-strength creasing axle , shaft diameter Φ110mm, hard chrome plated.

2) The pressure roller and the slotted cutter position are axially adjusted.

3. Split/slotted holder

1) Slotting knife thickness 7mm, high-quality alloy steel heat-treated tooth-shaped slotting machine, manufactured by professional manufacturers to ensure quality.

2) The shaft diameter is Φ159mm. The surface is chrome-plated and moves smoothly.

3) The slotted, paper-distributing knife seat, pressure roller and pre-pressure wheel position are automatically adjusted in the axial direction.

4) The knife can be moved in the slotting, suitable for the production of large-size double-piece boxes.

5) Adopt unique elastic chip type chip removing device to reduce cost and long life.

6) Slotting interval, box height, controlled by PLC and rotary encoder, automatic adjustment.

7) Up to 100 storage orders, automatic alignment is accurate and efficient.

 

 Rotary die cutting unit with slotting attachment.

 

 

1. The roller is made of hard chrome plated on the surface, material is high-quality steel, After dynamic balance correction,  to increase its operating stability and reliability.

2. Die roller and soft roller made by international standard size, die roller diameter: 360mm, plus wooden die diameter: 410mm, soft roll diameter is 378mm (excellent rubber sleeve outside diameter 397 mm), can be purchase the wooden die and rubber anywhere.

3.  Adjust the gap between the die cutter roller and the rubber roller by electrical adjustment.

4. The phase of the die-cutting roller adopts a three-planetary structure, which has high precision and large bearing capacity. The stop and operation can be adjusted by electric digital 360°.

5. When the paper feed stop, the soft roll rises automatically, reduce the wear of the soft roll.

6. The rubber is made of polyurethane felt cover Germany Dipair brand, which can achieve 100% cutting rate. The incision is smooth. The replacement order of the rubber pad shall be based on the loading and unloading operation manual of the rubber pad.

7. The rubber pad roller adopts the mechanical cam type left and right movement (30mm) device, each knife is in different positions, effectively extending the service life of the felt sleeve.

8. Die cutting upper and lower rollers have different diameters, but the two rollers have the same linear velocity. It can control the infinitely non-circulating work of the die cutter in the circumferential direction, making the wear of the rubber sleeve more uniform.

9. With line speed compensation device, when the soft roller diameter changes, the line speed automatic compensation device automatically track compensation, without manual adjust the speed, to ensure that the size of each batch of cardboard boxes die-cutting is exactly the same, while greatly extending the felt and knife mold life.

10. The soft roll automatic repair device can repair the worn felt cover several times. The repaired felt cover is smooth and clean, and maintains the same performance as the new felt cover. Greatly increase the reusability of felt mats.

11. Die cutting lower cylinder with Attachment slotting knife, the lower roller can electrical move left and right ±10mm.

12 . Die cutting unit have control panel for paper feed opening/closing and host electric button, with multi-point adjustment operation function.

 

 

Printing machine main parameter

 

No.	Parameter	Unit	Details
1	Machine size(inner side)	mm	2800
2	Max. Design speed	pieces/min	200
3	Economical speed	pieces/min	50-180
4	Max. Paper Feeding size	mm	1200×700
5	Min. Paper feeding size	mm	320×700
6	Max. Printing size	mm	1200×2400
7	Skip paper feeding size	mm	1300×2600
8	Precision of printing	mm	±0.5
9	Standard print plate thickness	mm	7.2
10	Paperboard thickness	mm	2-10
11	Max. Die cutting size	mm	1200×2600
12	Die cutting paperboard thickness	mm	2-10
13	Print roller axial direction adjustment	mm	±10
14	Die molds cylinder axial direction adjustment	Mm	±10

 

• Main parts list

No.	Name	Picture	Function	Brand	Note.
1	Lead edge feeder system			Taiwan technology
2	Frequency converter		22kw	SIEMENS
3	Inspect parts			Siemens. German
4	Electrical parts			Siemens. German
5	PLC			FATEK
6	Encoder			Xinling
7	Touch screen		10 7 Main screen: 10 inch Other: 7 inch	MCGS
9	Button			Siemens. German
10	Main motor		22kw	Yongshun China	variable frequency motor
11	Fan motor		7.5kw	Yongshun China
12	gear reducer		0.18kw 0.37kw	Zhejiang	Phase repair side baffle.
13	Ink Distribution motor		400w	Dongbang,
14	Split motor		1.5KW	Shan Dong
15	The main body wallboard		Thickness 50mm	Precision cast iron	Japan mitsubishi five-sided machining center processing.
16	Transmission gear		Thickness 60mm	40Cr	High precision grinding teeth.
17	Printing roller		ɸ397 mm	45# steel rolling welding, computer dynamic balance correction, grinding and hard chromium plating.	45#，，
18	Ceramic roller		∮212mm	HAILI	Dynamic balance correction
19	Rubber roll		∮200mm	XINTAI	Dynamic balance correction
20	Bottom printing roller		ɸ154.3mm	45# 45 seamless steel tube	，Dynamic balance correction,grinding and hard chromium plating.
21	Bearing			NSK.& HRB
22	Pneumatic  parts			Zhejiang Tianao
23	Pneumatic single diaphragm pump.			Wuhan jinchangjiang
24	Free link			Xianyang
25	Overrunning clutch			Xianyang
26	Optimal force glue cushion		Width: 250mm	Depair German

 

Material use

 

1, Main drive gear

1) 45Cr alloy steel material, after grinding high frequency processing.

2) six-level accuracy, operation smoothly, low noise, hardness HRC58-62, long life, wear small, can guarantee the long-term accuracy of the printing color.

3) The phase gear is made of 40Cr alloy steel material, which is made of quenched and tempered, high-precision grinding teeth, hardness HRC58-62.

4) Planetary gears are made of 20CrMnTi. After quenching, they are quenched and tempered and treated with carburized gears to quench HRC58-62.

2. The thickness of the machine wall is 60mm solid casting, which is processed by quenching and tempering to make the machine run smoothly and the wall plate is not deformed.

3, The connecting bar is made of 160mm square steel welded, so that the machine is stable and does not vibrate.

4, Adopt cast iron track walking track, walking stable.

5. Adjust the gap by electrical pressure adjustment.

6. The transmission part adopts the cross-slider with no gap transmission, the gear thickness is 60mm thick, and it is made of quenched and tempered, high-frequency quenched and made of 40-chrome steel.

Folding gluing part

 

•  Folder gluer main technical parameters

 

No.	Parameter	Unit	Size
1	Design speed	/ m/min	200
2	Economical speed	/ m/min	50-180
3	Maximum feeding size	mm	1200×2600
4	Minimum feeding size	mm	320×700
5	Paperboard thickness	mm	2-10
6	precision of glue	mm	±2
7	Precision of glue fish tail	mm	±2
8	Total power	kw	35
9	Machine dimension	mm	14000x4500x3200

 

 

Material use

1. sprocket gear is made of 45# and 40Cr alloy steel, which is processed by quenching, grinding and high-frequency processing.
2. smooth operation, low noise, hardness hrc55-65, long life, small wear, can ensure long-term accuracy unchanged.
3. board drive adopts suction belt drive.
4. the belt drive shaft is made of 45# steel by tempering and tempering treatment, fine turning, fine grinding and electroplating.
5. The main wallboard is made of 30mm steel plate, which is processed by tempering and tempering, so that the machine runs smoothly and the wallboard does not deform
6. the connecting bar is welded with 220mm national standard channel steel, so that the machine runs stably and without vibration.
7. the left and right walking track is made of 30MM steel plate track, which is processed by tempering and tempering, and the walking is stable without deformation.
8. the paper folding upper cantilever is made of 35mm thick steel plate through tempering and finishing.
9. the paper folding lower cantilever is made of 35mm thick steel plate through tempering and finishing.
10. the board is transported by the upper suction belt, and the lower roller is passively transported. The design structure adopts Japanese mitsubishi technology.
11. Left and right origami beam walking axis, using guide shaft with diameter of 168mm sliding, support strength, stable operation of the machine, no deformation.
12. Tidy counting department frame adopt 280mm national standard channel steel welded.
13. Box conveying model use mechanical belt transfer type.

 

Folder gluer specifications are based on the specifications of its associated printing slotting machines

 

Performance characteristics

  Glue unit

 

1. Adopt non-stop roller gluing system (ERO Spray System from Italy ) to prevent the glue from solidifying when the machine stops. It is suitable for gluing on 2-12mm thick paper, and the gluing amount is easy to adjust. 
2. The Glue feeding left and right adjustment by computer adjustment.
3. The glue amount can automatically adapt to the speed change and spray evenly. The belt speeds of the upper and lower beams can be adjusted to be the same as or close to the speed of the slotting machine to prevent paper jams.

 Folding unit

 

1. The paper folding in the front adopts precise shaping and guiding wheel arranging system for conveying, while the paper folding in the back adopts adsorption belt for conveying. This way of conveying is stable for cardboard walking, without deviation.
2. High strength bridge arm, precision traverse guide system.
3. The left and right adjustment of the origami beam can be controlled by computer or by electric adjustment.
4. The transmission adsorption motor is electrically controlled.
5. The paper fish tail adjustment by Belt differential adjustment

 

Servo Counter Ejector：

 

 

• Photocell precise counter employed; 
• Three group servo motors constitute the accurate counting function for stacking output at high speed; 
• High speed separating bar is controlled with servo motor to secure the piling-up in exact number; 
• Pneumatic aid blank taking bar is able to make stacked blanks flat and neat; 
• Pneumatic stacking unit ejects out the stacked blanks neatly;
• Strong air blowing-down equipment prevents blanks from warping when they are ejected from folder to secure they are stacked neatly. The airflow director can be set freely; 
• The back baffle can be set back or forth can be adjust electrically in line with blank specifications; 
• Upper/bottom conveying belt conveys the piled blanks out synchronously; 
• Upper conveying belt vertical position is set automatically via elevator and the stacking height can be changed according to baled blanks numbers;
• Ejector can be shifted laterally entirely to secure the blanks dropped at the center of machine.

 

 Folder gluer unit Main parts list

 

No.	Name	Picture	Function	Brand	Note.
1	Frequency converter		15kw	Siemens German	2  2 sets
2	Inspect parts			Siemens. German
3	Electrical parts			Siemens. German
4	PLC			Siemens. German
5	Encoder			Xinling
6	Touch screen		Main screen: 7 inch	Siemens. German
7	Button			Siemens. German
8	Main motor		15kw	Hengshui yongshui	2 Frequency conversion motor 2 sets
9	Fan motor		3kw	Hengshui yongshui	4  4 sets
10	Gear reducer		0.18kw 0.37kw	Zhejiang	3  3 sets
11	Box holding left and right adjust		750W	DongBang	2 2 sets
12	Box left and right adjustment		750W	DongBang	2  2 sets
13	The main body wallboard		40mm	The steel plate	Japan mitsubishi five-sided machining center processing.
14	Drive sprocket gear			45#40Cr	， High precision grinding teeth.
15	Precision traverse guide		ɸ168mm	45# steel rolling welding, computer dynamic balance correction, grinding and hard chromium plating.	45#，，
16	Belt rotation		∮100mm	45# steel rolling welding, computer dynamic balance correction, 2 pcs	45#2
17	Tidying Belt turning roller		∮100-160mm	computer dynamic balance correction. 8 pcs	8
18	screw		ɸ35mm	45#	7   7 pcs
19	bearing			HRB NSK
20	Pneumatic components			Zhejiang Tianao
21	Paper feeding belt			XINBEX	20  20 pcs
22	differential Regulator			Made in Guangzhou	1  1 set
23	Servo motor		5.5KW and	Siemens	5.5kw 3  Sets

 

 Automatic PP Strapping Section

        

Main Parameters :

1. Automatic strapping line total power consumption:（Including turning table，packing stacking unit and strapping unit）：3KW.
2. Max Packing width : 1200mm.

3.Power：3 phase 5 wire AC380V(1+10%)  50Hz.

4.Turning table (L2210  W2050   H1350).

5.Packing and stacking unit (L1800  W2050  H1350).

6.Strapping unit (L1500  W665  H1792).  

7.Working speed：10-18 packs/min.

8.Working temperature：Relative humidity ≤ 90%，Temperature 0-40℃，Noise≤75dB（A）;  

9.Belt width 5mm.

10.Strapping belt roll size：Belt roll core diameter200mm-210mm，Outer diameter 400-450mm，belt roll width 175-190mm.  

11.Bonding method：Thermal bonding.

12.Bonding way：Bottom bonding, bonding surface ≥ 90%, bonding position deviation ≤ 2mm;     

13.Bonding pressure ：0-45Kg.

14.Air source requirement ：0.5-0.8MPa.

15.Convey roller material ：Stainless steel.  

16.Convey roller diameter：50mm， wall thickness ：1.5mm.

17.Conveyor speed ：0-50m/min.

 

 

Main Features :

●Automatic strapping line consist of steering table, packing and stacking unit and automatic PP strapping machine three parts.

●This line is combined mechanical, electrical and pneumatic function together, achieves fully automatic bonding.

 

 

●Steering mechanism:

 

with Steering conveying to cross steering device, lifting and rotating 90 degrees, the last drop, continue to transport. .Power supply: 380V, 50Hz, 800W;Bracket made of Q235A steel;

Roller material stainless steel;Roller diameter:φ 50mm, wall thickness: 1.5mm;

The drum of center distance between 80mm; the line width of body 1400MM ,Conveyor speed50m/min.

 

●Packing and stacking unit :

 

● Automatic strapping unit :

1,Overall size :L1291mm×W660mm×H1792mm

2.Packing size :L1400 mm ×W800 mm ×H1900 mm

3.Work table high: 850 mm

4.Bearing capacity: 80 kg

5.Net weight of **:120 kg

6.Band width: 5 mm

7.Reel: band paper core diameter of 200 mm-210 mm

8.Belt ring outside diameter 400 mm-500 mm

9.The band width  160 mm

10.Strapping speed * *: less than 1.5 seconds / road

11.Packing specification: Pack Size: W 60 mm ×H 60 mm, the maximum for the 12.frame specification

13.Methods: hot-melt adhesive

14.Bond: bottom adhesive, adhesive surface bonding width≥ 90%,≥ 20%, the bonding position deviation≤ 2mm

15.Strapping tightness: 0-45kg

16.Power: 600W A, 10

17.Power supply: 1P, 220V, 50Hz ( standard reference machine brand )

18.Work noise:≤ 75DB

19.Adjustable options: frame specifications, bandwidth

20.No power transmission line meter

21.Support: Q235-A steel, steel beam

22.Adjustable foot cup: engineering plastics

23.Roller: stainless steel pipe

24.Roller diameter:φ 50mm, wall thickness: 1.5mm

25.Roller of center distance between 100mm. Width 800MM

    

Printing samples